자동차 도장의 이론은 물론 실습까지 도장장비와 공구에서부터 조색, 도장공정(표준, 부분, 마스킹, 광택, UV도료, 유리막코팅, 덴트), 특수도장은 물론 안전과 도장작업전, 중, 후에 발생되는 도장결함까지 도장의 전반적인 내용을 심도있게 기술해 놓은 도장실무서.



첫째, 도장의 개요와 보수도장의 작업방법에 대하여 많은 사진과 그림을 첨부하여 쉽게 전개하였다.



둘째, 저자가 직접 작업하면서 실제 작업과정을 사진 하나하나에 담아 현장감있게 전개하였다.



셋째, 최근 VOC규제에 대처하기 위한 방안으로 자동차 도료도 환경 친화적인 수용성도료와 그에 따른 도장방법을 설명하였다.

제1장 자동차 보수도장 일반
1. 도장 목적 15
2. 신차 도장(OEM 도장) 16
● 표면처리공정···················16
● 하도도장······················17
● 중도도장······················18
● 상도도장······················18
● 검사··························19
● 신차라인의 도장구성·············19
3. 자동차 보수도장 20
● 보수도장의 목적·················20
● 보수도장의 공정·················20
4. 최근 자동차 도장의 변천 22
5. 자동차보수도료의 조성 22
● 하도용 도료····················22
● 중도용 도료····················29
● 상도도료······················33
● 경화제························39
6. 도료의 건조 39
● 도료 건조의 기본 조건············40
● 건조의 종류····················40
● 건조시간······················43
● 건조 7단계·····················45
7. 도료 및 도막시험법 46
● 시험 방법에 관한 규격············46
● 시험 및 결과 판정시 주의사항······47
● 도료 시험법····················48
● 도막 시험법····················51
제2장 도장장비와 공구
1. 보수도장 설비 60
● 도장실(spray booth) ·············60
● 구비요건······················62
● 도장실의 조건··················66
● 유지관리······················69
2. 연마실(sanding room) 72
3. 공압설비(air piping) 73
● 공기압축기(air compressor) ·······74
● 공압 배관(air pipe) ··············78
● 압축 공기 중의 수분·············81
● 자동차 보수 도장시의 공기소모량····18
● 압축 공기 라인 설계 시 최소 직경···· 82
● 사용 호스와 길이에 따른 압력 저하··28
● 압축공기의 관내에서의 문제점······38
4. 기타 장비 및 공구 83
5. 공정별 사용 장비 및 공구 85
대표적인 공구
● 스프레이 건(spray gun) ··········86
● 샌더(sander) ··················109
● 흡진기·······················113
● 건조기(dryer) ·················114
공정별 공구
● 하도 공정·····················117
● 중도 공정·····················120
● 조색 공정·····················121
● 상도 공정·····················127
● 광택 공정·····················127
6. 기타 재료 130
● 마스킹(masking) 관련 재료······130
● 연마지(sand paper) ············137
● 송진포(tack cloth) ·············143
● 필터·························144
● 용기·························145
● 에어 블로 건(air blow gun) ······146
● 스프레이건 거치대··············147
● 걸레·························147
● 세척용 기구···················148
● 적외선 온도계·················148
제3장 조 색
1. 색의 기본원리 151
● 색을 지각하는 기본원리에 관한 일반 지식 ··················151
● 색의 분류 및 색의 3속성·········155
2. 색의 혼합 157
● 가산혼합·····················157
● 감산혼합·····················157
● 중간혼합·····················158
3. 색의 표시 158
● 관용색명, 일반색명··············158
● 먼셀의 표색계·················158
● CIE 색표계···················163
4. 색의 지각적인 효과 164
● 색의 대비·····················164
● 색의 동화, 잔상, 명시도와 주목성, 진출, 후퇴, 수축, 팽창 등 ··166
5. 색의 감정적인 효과 170
● 온도감, 중량감, 흥분과 침정, 색의 경연감 등 색의 수반감정에 관한 사항·····170
● 색의 연상과 상징에 관한사항······172
6. 색채 응용 173
● 색채의 조화와 배색에 관한 일반지식 173
● 조색방법에 관한 사항············176
제4장 자동차 보수도장 조색
1. 조색이란 177
● 색상차이의 원인················178
● 색상의 비교···················181
● 조색 방법·····················184
2. 솔리드 컬러 조색 186
● 조색의 목적···················187
● 조색공정·····················187
3. 2coat 메탈릭·?펄 컬러 조색 188
● 메탈릭 컬러(metalic color) ······188
4. 3coat 펄 도료의 조색 196
● 펄 컬러(pearl color) ···········196
● 펄(pearl) 조색법···············198
● 자동차 메이커별 차량 칼라 확인법·· 199
제5장 자동차도장공정[표준도장]
1. 자동차 보수 도장의 범위 205
● 전체 도장(all spray) ············205
● 패널 도장(panel spray) ·········206
● 부분 도장(blending spray) ·······207
● 터치업 도장(touch up spray) ·····207
2. 표준 도장 공정 208
● 탈지공정과 에어블로············208
● 하도공정·····················210
● 중도공정·····················243
3. 상도공정 256
● 도장부위별 도장방법············256
● 2Coat 도장공정················271
● 3Coat 도장공정················282
● 수용성 도료 도장방법············286
제6장 자동차도장공정[부분도장]
1. 도장 범위 292
● 차체의 중앙에 상처 발생·········292
● 패널 모서리 부분의 상처 발생·····293
● 후드의 부분도장················294
2. 부분도장 공정 295
제7장 자동차도장공정[마스킹작업]
● 마스킹 테이프 붙이는 방법·······314
● 마스킹 제거하는 방법············314
● 마스킹 작업요령················315
● 마스킹 테이프 넓이에 따른 작업부위 316
● 마스킹 작업···················317
제8장 자동차도장공정[기타 재질도
1. 플라스틱 도장 324
● 목 적························324
● 플라스틱 소재의 종류············325
● 플라스틱 도장 공정·············325
● 플라스틱 사출 성형 불량현상······327
2. 알루미늄 재질 도장 328
● 탈지·························328
● 연마·························328
● 워시프라이머 적용··············329
제9장 자동차도장공정[광택]
1. 광택(gloss)의 정의 330
2. 광택작업 공정 332
● 세차(car washing) ·············332
● 도장상태의 확인················332
● 작업준비·····················333
● 작업 용품·····················335
● 도장면의 결함제거··············337
● 콤파운딩(compounding) 작업·····339
● 폴리싱(polishing) 작업··········340
3. 광택 작업시 주의 사항 341
제10장 자동차도장공정[UV도료]
1. UV 도료란 344
● UV경화도료의 조성·············344
● 광개시제(photoinitiator) ·········345
● 도료의 반응과정················346
● UV도료의 장단점···············346
● UV도료 취급 시 주의사항········348
● UV도료 및 장비················349
제11장 자동차도장공정[유리막코팅]
1. 유리막 코팅이란 350
2. 유리막 코팅의 특징 350
3. 자동차 도장면에 대한 오염방지 코팅 351
4. 유리막 코팅의 작업방법 351
제12장 자동차도장공정[덴트]
1. 덴트의 정의 356
2. 덴트 복원기술의 이해 357
3. 덴트 복원용 공구 358
4. 덴트 공정 360
제13장 특수도장
1. 특수 도료 362
● 크롬 도장(chromium painting) ··· 362
● 캔디 도장(candy painting) ·······366
● 미라크롬·····················366
● 온도 감응형 도료···············367
● 야광도료 및 형광도료············367
● 무늬 형성 도료················368
● 마블링(marbling) ··············368
● 기타·························371
2. 커스텀 도장(custom painting) 372
● 이미지 도장···················372
● 고스트 프레임 도장·············383
제14장 안 전
1. 안전기준 및 재해 386
● 안전기준·····················386
● 재해·························388
● 화재·························389
● 안전 색채·····················390
● 유기용제·····················390
● 도장 작업시 발생하는 손상·······394
● 휘발성 유기화합물[VOC] ·········394
2. 안전보건표지 399
3. 도장 작업시 사용되는 안전보호구
종류 399
● 방진복·······················399
● 마스크·······················400
제15장 도장 결함
1. 도장작업 전 도장 결함 402
● 침전(setting) ··················402
● 겔화(gelling, livering) ··········403
● 피막(skinning) ················403
2. 도장작업 중 도장결함 404
● 연마 자국(sander scratch) ·······404
● 퍼티 자국(putty mark) ··········405
● 퍼티 기공·····················406
● 메탈릭 얼룩(blemish) ···········407
● 먼지 고착(seeding) ·············407
● 크레타링(cratering) ·············409
● 오렌지 필(orange peel) ·········410
● 흘림(sagging) ·················411
● 백화(blushing) ················412
● 번짐(bleeding) ················412
3. 도장 작업 후 작업 불량 413
● 부풀음(blister) ················413
● 리프팅(lifting) ·················414
● 핀홀(pin hole) ················415
● 박리현상(peeling) ··············416
● 광택저하(fading) ···············417
● 균열(checking) ················417
● 물자국 현상(water spoting) ······418
● 크래킹(cracking) ···············419
● 변색(discoloration) ·············420
● 녹(rusting) ···················420
● 화학적 오염···················421